Product Description
Forging Steel CZPT CZPT Equipment for CZPT CZPT
Casting & forging capability
CITICHL is the casting & forging centre in central-south CZPT , possessing 50t electric powered arc furnace, 60t LF ladle refining furnace, and 60t VD/VOD refining furnace, and many others. We can pour 350t liquid steel 1 time and yields much more than two hundred,000t of substantial quality liquid metal and can produce the substantial high quality metal of much more than 260 steel grades this sort of as carbon steel, structural alloy metal and the structural steel, refractory steel and stainless steel of special requirement. The greatest bodyweight of casting, gray casting, graphite solid iron and CZPT -ferrous casting is 200t, 30t, 20t and 205t independently.
The firm is the forging center in central-south CZPT . It is really CZPT ful in forging. The solitary cost-free forging is 100t(max weight). We can roll rings of diverse sections of carbon steel, alloy metal, higher temperature alloy and CZPT -ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. The optimum diameter is 5.5m and solitary piece of the forging weighs 10t. We have 8400t, 3150t, 1600t, h2o press and Uncooked two hundred/160-5000/750 big-measurement ring mill of high precision in Asia manufactured in WAGNER, Germany.
Warmth therapy ability
The business is the heat therapy foundation in countrywide equipment trade in central and south CZPT , possessing Φ3×1.6m carburizing furnace, Φ2.3×17m,Φ2.3×9.5m shaft furnace, 8.5×13m,5×15m,6×14.5m,4.5×18m automated controlled vehicle kind warmth treatment method furnace group. We can provide the quenched and tempered portion over 45t, the carburizedand quenched gear and pinion beneath 20t, shaft≤5.7m in size and the induced girth ring diameter≤5m
Our girth gears Features
Module Assortment: 10 Module to 70 Module.
Diameter : Min 800mm to16000 mm.
Excess weight : CZPT one hundred twenty MT solitary piece.
A few distinct designs: Fabricated steel – cast ring – rolled plate
Requirements/Certificates :• UNI EN ISO • AWS • ASTM • ASME • DIN
Girth gear cutting equipment
Φ16m CNC hobbing CZPT
Φ12m Gear chopping machine (Switzerland)
Φ10m hobbing machine (Germany)
Φ4m CNC substantial velocity hobbing device (Germany)
Φ1.6m Horizontal CNC hobbing equipment (Germany)
Φ5m CNC profile equipment grinding machine (Germany)
Φ2.8m CNC Profile gear grinding equipment (Germany)
Φ1.25m CNC Profile gear grinding equipment (Germany)
Φ1m CNC Profile gear grinding equipment (Germany)
Specifications of Equipment :
No. | Merchandise | Description | |
one | Diameter | ≤15m | |
2 | Module | ≤45 | |
three | Substance | Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, Forged Carbon Steel | |
4 | Structure From | Integrated, Half to Half, Four Pieces and More Pieces | |
5 | Heat Treatment | Quenching & Tempering, Normalizing & Tempering, Carburizing & Quenching & Tempering | |
six | Tooth Form | Annular Gear, Outer Gear Ring | |
seven | Common | ISO, EN, DIN, AISI, ASTM, JIS, IS, GB |
Inspection and Test Outline of Girth Gear:
No. | Item | Inspection Area | Acceptance Criteria | Inspection Stage | Certificates |
one | Chemical Composition |
Sample | Material Requirement | When Smelting After Heat Treatment |
Chemical Composition Report |
2 | Mechanical Properties |
Sample(Test Bar on the Gear Body) | Technical Requirement | After Heat Treatment | Mechanical Properties Report |
three | Heat Treatment |
Whole Body | Manufacturing Standard | During Heat Treatment | Heat Treatment Report Curves of Heat Treatment |
4 | Hardness Test |
Tooth Surface, 3 Points Per 90° | Technical Requirement | After Heat Treatment | Hardness Teat Report |
After Semi Finish Machining |
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5 | Dimension Inspection |
Whole Body | Drawing | After Semi Finish Machining |
Dimension Inspection Report |
Finish Machining | |||||
six | Magnetic Power Test (MT) | Tooth Surface | Agreed Standard | After Finish Gear Hobbing |
MT Report |
7 | UT | Spokes Parts | Agreed Standard | After Rough Machining | UT Report |
After Welded | |||||
After Semi Finish Machining |
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8 | PT | Defect Area | No Defect Indicated | After Digging After Welded |
PT Record |
nine | Mark Inspection | Whole Body | Manufacturing Standard | Final Inspection | Photographs |
10 | Appearance Inspection |
Whole Body | CIC’s Requirement | Before Packing (Final Inspection) |
|
eleven | Anti-rust Inspection |
Whole Body | Agreed Anti-rust Agent | Before Packing | Pictures |
twelve | Packing Inspection |
Whole Body | Agreed Packing Form | During Packing | Pictures |
Facilities For Manufacturing Gear ring:
No. | Merchandise | Description |
1 | Smelting & Casting Capability | 40t ,50t, 80t Series AC Electric Arc Furnace 2×150t, 60t LF Ladle Refining Furnace 150t, 60t Series VD/VOD Furnace 20×18m Large Pouring Facility We can pour 900t refining liquid steel one time, and achieve vacuum poured 600t steel ingots. We can produce the high quality steel of more than 260 steel grades as carbon steel,structural alloy steel and the structural steel, refractory steel and stainless steel of special requirement. The maximum weight of casting steel, gray casting, graphite cast iron and non-ferrous casting is 600t, 200t, 150t and 20t separately. |
2 | Forging Capability | The only one in the word, the most technologically advanced and the largest specification18500t Oil Press, equipped with 750t.m forging operation machine 8400t Water Press 3150t Water Press 1600t Water Press Φ5m High Precision Ring Mill ( WAGNER,Germany) Φ12m High Precision Ring Mill We can roll rings of different sections of carbon steel, alloy steel, high temperature alloy steel and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. Max. Diameter of rolled ring will be 12m. |
3 | Heat Treatment Capability | 9×9×15m,8×8×12m,6×6×15m,15×16×6.5m,16×20×6m ,7×7×17m Series Heat Furnace and Heat Treatment Furnaces φ2.0×30m,φ3.0×5.0m Series Heat Treatment Furnaces φ5.0×2.5m,φ3.2×1.5m,φ3.0×5.0m,φ2.0×5m Series Carburizing Furnaces & Nitriding Furnaces & Quenching Bathes φ2.0×30m Well Type CNC Electrical Furnaces Φ3.0×5.0M Horizontal Gas Temperature-differential Furnace Double-frequency and Double-position Quenching Lathe of Pinion Shaft |
4 | Machining Capability | one. ≥5m CNC Heavy Duty Vertical Lathes 12m CNC Double-column Vertical Lathe 10m CNC Double-column Vertical Lathe 10m CNC Single-column Vertical Lathe 6.3m Heavy Duty Vertical Lathe 5m CNC Heavy Duty Vertical Lathe |
two. ≥5m Vertical Gear Hobbing Machines 15m CNC Vertical Gear Hobbing Machine 10m Gear Hobbing Machine 8m Gear Hobbing Machine 5m Gear Hobbing Machine 3m Gear Hobbing Machining |
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three. Imported High-precision Gear Grinding Machines .8m~3.5m CNC Molding Gear Grinding Machines |
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four. Large Boring & Milling Machines 220 CNC Floor-mounted Boring & Milling Machine 200 CNC Floor-mounted Boring & Milling Machine 160 CNC Floor-mounted Boring & Milling Machine |
We produced the large girth gear for the Vietnam CZPT er’s delivery image:
FAQ
Q: How about the good quality of your items?
A: Our equipment are manufactured strictly according to countrywide and worldwide requirements, and we just take a take a look at on each equipment just before shipping.
Q: How about the value?
A: We are manufactory, and we can give you reduced price tag than these trade businesses. Besides, CZPT ers from Made in CZPT can get a discount.
Q: Do you supply after-sale services?
A: Of course. The guarantee interval of CZPT equipment is 1 year, and we have a specialist right after-sale group to immediately and totally remedy your issues.
Q: Do you give products procedure instruction?
A: Sure. We can deliver professional engineers to the operating web site for tools installation, adjustment, and procedure coaching. All of CZPT engineers have passports.
Lubrication is an important issue to boost the efficiency of worm equipment transmission. The worm equipment action generates a good deal of heat, which lowers performance. The power sent at a presented temperature boosts with the transmission efficiency. Correct lubrication minimizes friction and warmth, which will increase effectiveness.