china best Forging Steel Spur Gears Custom Gear for Mining Machine manufacturers

Product Description

Forging Steel CZPT CZPT Equipment for CZPT CZPT

 

Casting & forging capability
CITICHL is the casting & forging centre in central-south CZPT , possessing 50t electric powered arc furnace, 60t LF ladle refining furnace, and 60t VD/VOD refining furnace, and many others. We can pour 350t liquid steel 1 time and yields much more than two hundred,000t of  substantial quality liquid metal and can produce the substantial high quality metal of much more than 260 steel grades this sort of as carbon steel, structural alloy metal and the structural steel, refractory steel and stainless steel of special requirement. The greatest bodyweight of casting, gray casting, graphite solid iron and CZPT -ferrous casting is 200t, 30t, 20t and 205t independently. 
 
The firm is the forging center in central-south CZPT . It is really CZPT ful in forging. The solitary cost-free forging is 100t(max weight). We can roll rings of diverse sections of carbon steel, alloy metal, higher temperature alloy and CZPT -ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. The optimum diameter is 5.5m and solitary piece of the forging weighs 10t. We have 8400t, 3150t, 1600t, h2o press and Uncooked two hundred/160-5000/750 big-measurement ring mill of high precision in Asia manufactured in WAGNER, Germany.
 
Warmth therapy ability
The business is the heat therapy foundation in countrywide equipment trade in central and south CZPT , possessing Φ3×1.6m carburizing furnace, Φ2.3×17m,Φ2.3×9.5m shaft furnace, 8.5×13m,5×15m,6×14.5m,4.5×18m automated controlled vehicle kind warmth treatment method furnace group. We can provide the quenched and tempered portion over 45t, the carburizedand quenched gear and pinion beneath 20t, shaft≤5.7m in size and the induced girth ring diameter≤5m

Our girth gears Features
Module Assortment: 10 Module to 70 Module.
Diameter : Min 800mm to16000 mm.
Excess weight : CZPT one hundred twenty MT solitary piece.
A few distinct designs: Fabricated steel – cast ring – rolled plate
Requirements/Certificates :• UNI EN ISO • AWS • ASTM • ASME • DIN
Girth gear cutting equipment
Φ16m CNC hobbing CZPT
Φ12m Gear chopping machine (Switzerland)
Φ10m hobbing machine (Germany)
Φ4m CNC substantial velocity hobbing device (Germany)
Φ1.6m Horizontal CNC hobbing equipment (Germany)
Φ5m CNC profile equipment grinding machine (Germany)
Φ2.8m CNC Profile gear grinding equipment (Germany)
Φ1.25m CNC Profile gear grinding equipment (Germany)
Φ1m CNC Profile gear grinding equipment (Germany)

Specifications of Equipment :

No. Merchandise Description  
one Diameter ≤15m  
2 Module ≤45  
three Substance Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, Forged Carbon Steel  
4 Structure From Integrated, Half to Half, Four Pieces and More Pieces  
 
5 Heat Treatment Quenching & Tempering, Normalizing & Tempering, Carburizing & Quenching & Tempering  
 
six Tooth Form Annular Gear, Outer Gear Ring  
seven Common ISO, EN, DIN, AISI, ASTM, JIS, IS, GB  

Inspection and Test Outline of Girth Gear:

No. Item Inspection Area Acceptance Criteria Inspection Stage Certificates
one Chemical 
Composition
Sample Material Requirement When Smelting
After Heat Treatment
Chemical Composition 
Report
2 Mechanical
 Properties
Sample(Test Bar on the Gear Body) Technical Requirement After Heat Treatment Mechanical Properties 
Report
three Heat 
Treatment
Whole Body Manufacturing Standard During Heat Treatment Heat Treatment Report
Curves of Heat 
Treatment
4 Hardness 
Test
Tooth Surface, 3 Points Per 90° Technical Requirement After Heat Treatment Hardness Teat Report
After Semi Finish 
Machining
5 Dimension 
Inspection
Whole Body Drawing After Semi Finish
 
 Machining
Dimension Inspection 
Report
Finish Machining
six Magnetic Power Test (MT) Tooth Surface Agreed Standard After Finish Gear 
Hobbing
MT  Report
7 UT Spokes Parts Agreed Standard After Rough Machining UT Report
After Welded
After Semi Finish 
Machining
8 PT Defect Area No Defect Indicated After Digging
After Welded
PT Record
nine Mark Inspection Whole Body Manufacturing Standard Final Inspection Photographs
10 Appearance 
Inspection
Whole Body CIC’s Requirement Before Packing
(Final Inspection)
 
eleven Anti-rust 
Inspection
Whole Body Agreed Anti-rust Agent Before Packing Pictures 
twelve Packing 
Inspection
Whole Body Agreed Packing Form During Packing Pictures

Facilities For Manufacturing Gear ring:

No. Merchandise Description
1 Smelting & Casting Capability  
40t ,50t, 80t Series AC Electric Arc Furnace
2×150t, 60t LF Ladle Refining Furnace
150t, 60t Series VD/VOD Furnace
20×18m Large Pouring Facility
We can pour 900t refining liquid steel one time, and achieve vacuum poured 600t steel ingots.
We can produce the high quality steel of more than 260 steel grades as carbon steel,structural alloy steel and the structural steel, refractory steel and stainless steel of special requirement. The maximum weight of casting steel, gray casting, graphite cast iron and non-ferrous casting is 600t, 200t, 150t and 20t separately.
2 Forging Capability  
The only one in the word, the most technologically advanced and the largest specification18500t Oil Press, equipped with 750t.m forging operation machine
8400t Water Press
3150t Water Press
1600t Water Press
Φ5m High Precision Ring Mill ( WAGNER,Germany)
Φ12m High Precision Ring Mill
We can roll rings of different sections of carbon steel, alloy steel, high temperature alloy steel and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. Max. Diameter of rolled ring will be 12m.
3 Heat Treatment Capability 9×9×15m,8×8×12m,6×6×15m,15×16×6.5m,16×20×6m ,7×7×17m Series Heat Furnace and Heat Treatment Furnaces
φ2.0×30m,φ3.0×5.0m Series Heat Treatment Furnaces
φ5.0×2.5m,φ3.2×1.5m,φ3.0×5.0m,φ2.0×5m Series Carburizing Furnaces & Nitriding Furnaces & Quenching Bathes
φ2.0×30m Well Type CNC Electrical Furnaces
Φ3.0×5.0M Horizontal Gas Temperature-differential Furnace
Double-frequency and Double-position Quenching Lathe of Pinion Shaft
4 Machining Capability one. ≥5m CNC Heavy Duty Vertical Lathes
12m CNC Double-column Vertical Lathe
10m CNC Double-column Vertical Lathe
10m CNC Single-column Vertical Lathe
6.3m Heavy Duty Vertical Lathe
5m CNC Heavy Duty Vertical Lathe  
two. ≥5m Vertical Gear Hobbing Machines
15m CNC Vertical Gear Hobbing Machine
10m Gear Hobbing Machine
8m Gear Hobbing Machine
5m Gear Hobbing Machine
3m Gear Hobbing Machining
three. Imported High-precision Gear Grinding Machines
.8m~3.5m CNC Molding Gear Grinding Machines
four. Large Boring & Milling Machines
220 CNC Floor-mounted Boring & Milling Machine
200 CNC Floor-mounted Boring & Milling Machine
160 CNC Floor-mounted Boring & Milling Machine

We produced the large girth gear for the Vietnam CZPT er’s delivery image:

FAQ
Q: How about the good quality of your items?
A: Our equipment are manufactured strictly according to countrywide and worldwide requirements, and we just take a take a look at on each equipment just before shipping.
 
 
Q: How about the value?
A: We are manufactory, and we can give you reduced price tag than these trade businesses. Besides, CZPT ers from Made in CZPT can get a discount.
 
Q: Do you supply after-sale services?
A: Of course. The guarantee interval of CZPT equipment is 1 year, and we have a specialist right after-sale group to immediately and totally remedy your issues.
 
Q: Do you give products procedure instruction?
A: Sure. We can deliver professional engineers to the operating web site for tools installation, adjustment, and procedure coaching. All of CZPT engineers have passports.
 

Lubrication is an important issue to boost the efficiency of worm equipment transmission. The worm equipment action generates a good deal of heat, which lowers performance. The power sent at a presented temperature boosts with the transmission efficiency. Correct lubrication minimizes friction and warmth, which will increase effectiveness.
china  best Forging Steel Spur Gears Custom Gear for Mining Machine manufacturers